MIL-DTL-917F(SH)
3.12 Wire, wiring methods, marking, and bus bars.
3.12.1 Wire.
3.12.1.1 Lead wire. Lead wire is the type of insulated conductor forming an integral part of components such
as motors, transformers, coils, and windings. Lead wire shall be flexible stranded type and, unless otherwise
specified in the equipment specifications, shall be of not less than number 18 American Wire Gauge (AWG). Lead
wire shall be selected in accordance with table XV. When selecting proper lead wire size, the ampacity (see 6.5.1)
should be considered. Wire size shall be determined using National Electric Code NFPA 70 which considers the
temperature the wire will see and number of conductors in the wire bundle.
TABLE XV. Lead wire.
Insulation
Applicable document
Max. temperature, °F (°C)
Crosslinked, modified polyethylene
MIL-DTL-16878, /15, and /16
257 (125)
Crosslinked polyalkene
SAE-AS81044, /8, /9, and /10
302 (150)
Silicone rubber 1/
ANSI/NEMA HP 6
392 (200)
Silicone rubber 1/
ANSI/NEMA HP 6
302 (150)
Ethylene Propylene Diene Monomer
IEEE 1018
400 (204)
(EPDM)
Fluorinated ethylene propylene 2/
ANSI/NEMA HP 4
392 (200)
Polytetrafluoroethylene 2/
ANSI/NEMA HP 3
392 (200)
Crosslinked ethylene-tetrafluoroethylene 3/
SAE-AS22759/47, /48, /49, and /50
392 (200)
NOTES:
1/
See 3.3.1.4 for specific prohibition on application.
2/
Halogen containing lead wire must be approved as specified in 3.3.6.
3/
Preferred due to low halogen content. Use of other halogen containing lead wire must be approved as
specified in 3.3.6.
3.12.1.2 Hook-up wire. Hook-up wire is the type of insulated conductor free at both ends and used for chassis
wiring and interconnecting wiring. Hook-up wire shall be flexible stranded type and shall be selected from
table XVI. When selecting proper hook-up wire size, the ampacity (see 6.5.1) should be considered. Wire size shall
be determined using National Electric Code NFPA 70 which considers the temperature the wire will see and number
of conductors in the wire bundle. The National Electric Code NFPA 70 shall be used for calculations and
adjustments of wire ampacity when multiple conductors are employed in a wire bundle.
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